high overload capacity
integrated support bearings
< 1 arcmin gear play
high torsional stiffness
compact design, saves space
lower costs by reducing the number of components required
high levels of reliability and uptime
precise individual components ensure high efficiency
extended service life through minimum wear
FEATURES AND BENEFITS
Ever-Power develops and manufactures cycloidal gear boxes to circular off the product portfolio. In drive technology, especially in the field of tool machinery, automation and robotics, these small designed, high tranny precision gear boxes are used especially to meet the highest demands for stiffness, efficiency and efficiency. In addition to the constantly extended regular range, these cycloidal precision gear boxes could be adapted to consumer requirements upon request.
Capable of handling larger “shock” loads (>500%) of rating compared to worm, helical, etc.
High reduction ratios and torque density in a compact dimensional footprint
Exceptional “built-in” overhung load carrying capability
High efficiency (>95%) per reduction stage
Minimal reflected inertia to engine for longer service life
Just ridiculously rugged because all get-out
The overall Ever-Power design proves to be extremely durable, and it requires minimal maintenance following installation. The Ever-Power may be the most reliable reducer in the commercial marketplace, in fact it is a perfect suit for applications in weighty industry such as for example oil & gas, main and secondary metal processing, industrial food production, metal trimming and forming machinery, wastewater treatment, extrusion gear, among others.
Cycloidal advantages over additional styles of gearing;
Inline Cycloidal Gearboxes
circulute-gearboxes EP 3000 Series variants, Ever-Power product family
The Ever-Power 3000 and our related products that utilize cycloidal gearing technology deliver the many robust solution in the most compact footprint. The main power train is comprised of an eccentric roller bearing that drives a wheel around a set of inner pins, keeping the decrease high and the rotational inertia low. The wheel includes a curved tooth profile instead of the more traditional involute tooth profile, which gets rid of shear forces at any stage of contact. This design introduces compression forces, instead of those shear forces that would can be found with an involute gear mesh. That provides several efficiency benefits such as high shock load capability (>500% of rating), minimal friction and put on, lower mechanical service elements, among many others. The cycloidal design also has a large output shaft bearing period, which provides exceptional overhung load features without requiring any extra expensive components.
A cycloidal drive has some similarities to both planetary gearing and strain-wave gears. In the picture proven, the green shaft is the input and its rotation causes an eccentric motion in the yellow cycloidal disk. The cycloidal disk can be targeted at a stationary outer ring, represented in the computer animation by the outer band of grey segments. Its movement is transferred to the purple result shaft via rollers or pins that user interface to the holes in the disk. Like planetary gearing, the result shaft rotates in the opposite direction to the insight shaft. Because the individual parts are well-suited to 3D printing, this opens the entranceway to easily prototyping custom styles and gearing ratios.
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